As previously posted, my bottom timing chain failed at 106K miles. My D40 is a Spanish built 2007 Euro4 model. From new it was in company ownership and serviced by Nissan at the scheduled 18k miles intervals.
On taking ownership, at 80k miles, I only ever used Mobil1 0w40 Diesel oil and changed the oil and filter at much more regular intervals of 6k. The first oil filter I used was a quality aftermarket one but it was obviously allowing drainback and at the next service and after, I only used genuine filters. The drainback of the oil was causing the oil light to remain lit for a few seconds longer than expected first thing in the morning.
When the chain was failing, I was lucky to find pieces of plastic guide in the sump before serious damage occurred. On stripping the motor down, it was obvious the lower chain had stretched way beyond service limits (I didn't measure it). This caused the lower tensioner to extend to a point it was sticking and caused the chain to eat into the lower guide.
I made the mistake of fitting a cheap aftermarket replacement chain kit, (FAI).
Within 6 to 7 months, I was noticing a tappety noise on startup, this turned out to be the upper chain tensioner failing. This caused one of the upper guides to break off its mounting points. Again I was luck and there was no collateral damage.
As a result of this I bought and fitted a full Duplex conversion kit from Billcar who supplied genuine parts with an adapted vacuum pump. I spoke to Dave at Billcar who told me that aftermarket upper tensioners were causing breakdowns. The tensioners are basically small spring loaded plungers with an engine oil feed for damping. Oil should not leak back through the tensioner supply hole, if it does it allows slapping of the upper chain resulting in the tappety noise and damage I had experienced. Dave further explained that he had never heard of a lower tensioner failing in this way.
So the point of this post is to air my opinion on the cause of this built-in weakness in the D40 YD25 engine. I fully blame the weakness on Nissan for fitting a simplex lower timing chain in this engine. The D22 with the YD25 engine in the UK (2001-2005) had the duplex setup which has caused no issues, but putting a weaker chain in a more powerful engine is madness.
The drainback caused by some aftermarket oil filters obviously has an effect on the engine but not the lower chain or tensioner. I think this is a red herring.
This subject has been covered many times on Nissan-Navara.Net, where I have attempted to collate relevant information in an effort to show a pattern of vehicles affected. To be honest the results are not conclusive and do not show any particular year of D40 being better or worse than any other.
http://www.nissan-navara.net/viewtopic.php?f=14&t=80569&hilit=timing+chain+poll
It's good to share information, especially if it helps us put the screws on Nissan.