EGR Blank Yd25

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I'm going to say its highly unlikely.
It has been reported that some models have a flow sensor.
I doubt you'll have issues
 
It has been reported that some models have a flow sensor.
There is no sensor in my model to trip a code.

just to clarify. these, or any small diesel that i have seen, do not have an egr flow sensor. soot would foul up a flow sensor in seconds. (some have egr temp sensors)
they detect egr flow from the change in airflow using the maf sensor and they all have maf sensors. open the valve, detect the drop in air flow. the more egr is used the less air that gets used. it just comes down to what the egr flow rate is and how sensitive the software is.
 
As I understand it the EGR only opens at low power settings anyway, so it's more of a compliance device than an actual emission-reduction thing.
Happy to be told otherwise though...

My EGR system is fully functional but for a blanking plate and a U-shaped hose that cuts off the EGR cooler- it's a Spanish-build 140kW engine, I believe the D22 setup is different.
I was told I might have to drill a small hole in the plate, 3mm or so, to prevent error codes but that isn't case and the EGR pipe remains completely blocked.
None of the magical power/economy improvements have manifested, but there's less smoke when the throttle is wide open and I hope less sludge in the intake ports.
 
As I understand it the EGR only opens at low power settings anyway, so it's more of a compliance device than an actual emission-reduction thing.
Happy to be told otherwise though...

My EGR system is fully functional but for a blanking plate and a U-shaped hose that cuts off the EGR cooler- it's a Spanish-build 140kW engine, I believe the D22 setup is different.
I was told I might have to drill a small hole in the plate, 3mm or so, to prevent error codes but that isn't case and the EGR pipe remains completely blocked.
None of the magical power/economy improvements have manifested, but there's less smoke when the throttle is wide open and I hope less sludge in the intake ports.

the egr system does actually reduce Nox emissions, but it also increase soot and other emissions hence the cat and dpf (on new models) to clean that up. the manufacture is required to pass a set standard (au/nz is currently euro5 standard).
what you do with it is a different story and depends on the countries rules/enforcement.

typically egr is off at idle and full throttle. otherwise its on at variable amounts depending on air temp, load etc.
 
My 2 cents, (I swapped to a 2015 on a 2005 R51M). On a 2015 Euro 5 the EGR is paramount to the health of the planet of course, the ECM WILL rely on the EGR to properly fuel your engine and provide the best boost from your turbo whilst keeping the cat and dpf as clean as possible. This ECM algo relies on the intake and the exhaust temperatures to handle both boost and heat required to get the best out of your engine and not burn up the vanes of the turbo when doing so. The 2015 YD25 EGR blocking kits come with a resistor that your need to add in series to the MAF sensor (spliced into the intake temp wire) to provide a bias voltage to trick the ECM into thinking the temp is greater than it actually is (as the temp gets higher, the resistance decreases). On my 2005 ECM no need for that resistor because it has no cat, no exhaust temp, no lambda, no dpf pressure sensors and the turbo (junk as it is) can take a beating. So yes, you can block the EGR on a 2015 Euro spec. but you need that resistor to properly handle the outcome of blocking the EGR.
 
the ECM WILL rely on the EGR to properly fuel your engine
false.

This ECM algo relies on the intake and the exhaust temperatures to handle both boost and heat required to get the best out of your engine and not burn up the vanes of the turbo when doing so.
that makes no sense. also diesel temps never get hot enough to burn up turbo vanes.

The 2015 YD25 EGR blocking kits come with a resistor that your need to add in series to the MAF sensor (spliced into the intake temp wire) to provide a bias voltage to trick the ECM into thinking the temp is greater than it actually is (as the temp gets higher, the resistance decreases).
it splices into the intake temp sensor which is in the maf and it makes it look like its super cold, so the ecu turns off the egr.
quite correct that the resistance if the temp sensor goes down as it heats up, so by adding a resistor in series you increase the resistance like it would read on a super cold day.
the resistor is used so the egr valve doesn't keep operating, wear out and cause a fault. the plate is not strictly required but handy if egr valve gets stuck open.

On my 2005 ECM no need for that resistor because it has no cat,
all d40's/yd25 have cats, early ones i think are on the back of the turbo.
cats where fitted in the d22 with the introduction of the zd30 back in 2001.
 
Don't concur with "false" reply. The ECM-controlled EGR systems recirculate a parts of exhaust back into the engine's intake manifold, reducing combustion temperatures and minimising NOx emissions. The exhaust temp sensor (if temp is too high) will reduce boost or inject more fuel for the cat, if there is a DPF it monitors that there is enough temperature for its regen. Hence properly trim the fuel to protect and serve.

What i meant "buring up the vanes was" actually heating the stainless or carbon steel vane body enough over time to seize them. I've replaced 5 turbos (GT2026V) on my R51M to know that soot is not the only culprit (granted it's a crap turbo that also leaks coolant in the center housing). On occasion it was possible to unseize and reuse but some just held and had to be replaced entirely.

And yes, my bad. I meant DPF, it does have a CAT.
 
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