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Hi all,

I've recently bought a 2014 Thai built D40 with broken radiator spigot & head.  Got the new head, trying to source an all alloy rad in NZ, & figure out the DFP/Cat removal etc.


Trying to remove most of the potential causes of overheating, excessive fuel use, & high maintenance.  So EGR delete, catch can,DPF/Cat delete, & trying to do away with plastic rad tanks are all happening.


Most of these are relatively straight forward.  Trying to find an all alloy rad here in NZ is a challenge.  Trying to sort out the exhaust to remove DPF & Cat is not as straight forward as I hoped.  Anyhow decided to modify exhaust myself.  I'll have a new turbo flange cut out of 12mm stainless.


What size pipes are coming straight out of the turbo for your aftermarket exhausts?  From the images I can see I would guess 2 1/4".  Anyhow I need that info to get the flange cut.


I'll simply fabricate the sections of exhaust with 2 1/2" stainless pipe & mandrel bends to delete to DPF & Cat.  I'd buy an off the shelf unit but the few available in NZ are pricey & I don't see the real need to go 3".  I may keep the factory muffler but will terminate the exhaust just before the rear axle.


As part of the DPF/Cat delete I think I'll go remap & that should also help with the fuel economy.  What is the options in NZ for remapping these D40's?


Thanks in advance.


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